Cloth No.2

Linen is my absolute favorite fabric, more than any other, so I decided to focus on it , as well as cotton, for my cloth series where I learn to weave finer thread counts into utilitarian cloth. Being from California it just seems that linen makes the most sense, and I’ll confess, most of my clothes are made of linen, and so the very reason I am ambitious to learn how to weave it. I’m not considering the traditional floor loom for weaving it, where tensions can get crazy, but on a modest little table loom, where tension seems more manageable, and the whole narrower warp within arms’ reach from the front of the loom. I think I’ll be able to make it work fine on a smaller scale, downsized.

I had just set up yet another small table loom, an Ashford 16″ 8-shaft, and it came with 320 heddles over 8 shafts, pretty sparsely distributed but nonetheless I wanted to get started and not have to wait for more expensive heddles to be ordered. It came with a 10-dent reed so 20epi was to be the bottom line for me, as I prefer to work 2 ends per dent evenly, and although I know that this linen should be woven at least at 24epi, I wanted to discover the limit for loose sett. From this starting point, on this loom, in the future I’ll weave with finer epi with 8 shafts easily, as I acquire finer reeds and more texsolve heddles, I am looking forward to weaving 40/2 linen (7000 ypp) at 32epi, or even up to a crisp 40 epi linen cloth, just something I dream of doing.

There were problems in the warp, as there always are, but I have come to love the mistakes, as they all give the feel that the cloth is handmade and definitely not commercial. Oh, the usual, I missed some heddles, some of the stripes and intervals are narrower, and also, as I was advancing the warp for the last 10″ of weaving, the back warp apron ties came undone and put an end to the weaving (my knots were not done right) so I had to cut it off the loom and forfeit the last bit of length, making the piece 62″ instead of 72″. It was both narrower and shorter than I planned, but that is fine as it is only a sample piece.

♣   Weaving Notes  ♣

I had experimented with threading the heddles first while pulling the threads to the peg for direct warping, and was going to sley the reed last — I can’t remember why I decided to do this, and struggled getting the wound warp to widen enough to feed through the reed, and learned that valuable lesson to sley the reed and heddles both at the same time — even if I have to re-sley the reed to get set up, which is how I have been doing it in my own direct warp method. I didn’t fill the width reed, and I forgot the floating selvedges I planned on doing, so only 15″ in the reed, and shrank quite a bit to 13.5″ after finishing with a hot machine wash & dry to shrink. I have a hunch that since it was an open weave, that the shrinkage was more than it would be with a denser warp. Next time when I weave 7000ypp 40/2 linen will be denser and will fill the entire reed, plus floating selvedges , that shrinkage will be less.

  • Yarn: 40/2 linen from Valley Yarns (249 g cone/ 3300yds) in Half Bleached (HB) (or possibly it was 20/2, I couldn’t be sure and the cone was unmarked)–and– 40/2 linen from Jane Stafford Textiles (100 g cones /1,540yds= 7000ypp) in Ginger (G), Topaz (T), Denim (D), and Indigo (I).
  • Loom: Ashford 16″ 8-shaft Table Loom, straight draw threading for plain weave, lifting pairs of odds & evens (1, 3, 5 &7, and 2, 4, 6 & 8)
  • Warping method:  Direct warp method, back to front; double threading from back apron rod through heddles to peg. Wound on to back beam and finally sleyed through reed and tied off on to front for weaving.
  • Number of warp ends: I didn’t count, and made mistakes, although there were supposed to be 320, there ended up fewer.
  • Reed: 10 dent
  • Width in reed: approx. 15″, I forgot to measure.
  • Sett on loom: 20epi
  • Selvedges: No reinforcement in the selvedges. Used a temple to keep width in reed.
  • Sett after finishing: Warp 22 epi, and weft 22 ppi.
  • Color Pattern Warp:  [16 (ends) HB, 4 G, 4 T, 16 HB, 4 D, 4 I ] repeat across, end with 16 HB.
  • Pattern Weft: Twice repeated the warp stripes in the ginger, topaz and denim, otherwise no pattern, just one color, HB, used shuttle.
  • Finished: 1/4 inch turned hem, then washed and dried in machine, then steam pressed, measuring 62″ long and 13.5” wide, and weighs 115g. 
  • Yardage:  Total yardage used for finished piece = approx 2310y, figured from weight of finished piece and not including loom waste.

Cloth No.1

This morning early, I was impatient for the light to come, giving the muse a rest, and the loom too. Nothing is distorted or broken in the weave, after-all. It went through wash and dry, and a ritual of steam pressing — it is more than fine, it survived my incessant nervous worry as I wove through the last many days, and my misunderstanding of the warp is now an embarrassment, but essential part of the lesson, because really, in the end there is no sacrifice, it is a perfect piece of cloth.

Warp and weft together leave their home, are cut off the loom as if saying goodbye to their birthplace, for a marriage in a journey together for the life of the cloth. Purifying their bond in the water, for wet finishing is when the fibers bloom, the tension evens out, the blatant flaws heal and become only subtle scars. The loom is silent for a short while, and the cloth is folded and stashed away, along with its own potential, as it was meant to be.

♣   Weaving Notes  ♣

  • Yarn: 20/2 mercerized perle cotton, 8400yds / 1 lb, Maurice Brassard, in colors Beige (P-2), Natural (P-100), Turquoise (P-401), Rose (P-145), and Flax (P-5104).
  • Loom: Ashford Brooklyn 4-shaft Table Loom, straight draw threading for plain weave, lifting pairs of odds & evens (1&3, and 2&4)
  • Warping method:  Tested an easy direct warp method, back to front; double threading from back apron rod through heddles and reed, then to peg. Wound on to back beam and finally tied off on to front for weaving.
  • Number of warp ends: Warped in couplets of 20/2, each couplet counts as 1 end. 380 plus 2 extra at each selvedge = 384 ends
  • Reed: 16 dent reed, 2 ends in each dent and 2 ends in each heddle.
  • Width in reed: forgot to measure.
  • Sett on loom: 20epi
  • Selvedges: 4 extra ends at each selvedge and used a temple to keep width in reed.
  • Sett after finishing: Warp 24 epi, and weft 12 ppi.
  • Color Pattern Warp: { 8 ends beige, [4 ends turquoise, 16 ends beige]x8, 4 ends turquoise, 16 ends rose}, 4 ends Flax, mirror reverse { … }.
  • Pattern Weft: No pattern, just one color, Natural (P-100), used shuttle.
  • Finished: 1/4 inch turned hem, then washed and dried in machine, then steam pressed, measuring 80″ long and 14″ wide, and weighs 128g. 
  • Yardage:  Total yardage used for finished piece = 2370y, figured from weight of finished piece and not including loom waste.